Western Electrical always treat qualified products and services as the key to survive in the highly competitive battery industry, regard over 20 years as one day and spur with long accumulation, preparing for every exceed power to continually develop its quality standard, so that to promote the continuous development of company.

Our relentless pursuit of quality excellence is evident in every facet of our operations, especially the meticulous quality control systems that operated by the QC department. Through decades strategic investments, continuous improvement and a steadfast commitment to quality assurance, we successfully exceeded the industry benchmarks, a representative achievement is the battery defected rate, significant to reach 0.255 ‰, which far below the industry standard of 1 ‰. This remarkable achievement reflects our unwavering commitment to precision and excellence in every battery we deliver.

Our key strategies for effective quality control are consisted as below:

1. Establish Clear Quality Standards.
Define and communicate the specific quality criteria for each product line and service, provide ongoing training to equip employees with the necessary skills and knowledge to keep the standards in mind, ensure all team members understand the expectations.

2. Emphasize on Safety Performance
From the traditional lead acid type battery to the latest lithium ion type battery, the product safety from production, transportation to the usage, the product safety is always our priority concern. Through setting the standard for reliability and safety performance limitation boundary, prioritize safety at every stage of the manufacturing process, that’s successfully ensured all our batteries meet the highest safety standards.

3. Invest in Expert Team and Skilled Staffs
The Q&C Department is staffed by a dedicated team of professionals, equipped with the expertise and resources to uphold the highest quality assurance standards.

 A. Skilled Management Team: with over 15 technicians, including 5 senior engineers with over 25 years experiences in the battery industry to ensure the effective implementation of stringent quality control measurement.

B. Thorough Inspection Capability: ensure each production staffed 2 diligent inspectors to conduct comprehensive inspections to uphold product integrity and compliance with quality standards.

C. Continuous Training and Development: prioritize the ongoing training and development of our employees. New hires undergo induction training while existing employees undergo regular assessments to maintain their qualifications. Key positions require approval from senior management before assuming duties.

4. Strictly Raw Material Quality Control
We regard our suppliers as the essential parts in the quality control process, work closely with our suppliers to assure incoming raw materials' quality. Through ongoing dialogue and quality assessments, by the strong expert teams to conduct routine checks from the raw material to the auxiliary material purchasing, to ensure that our materials meet our stringent standards.  

5. Manufacturing Process Optimization
Continuously optimize our manufacturing processes to improve quality and output efficiency through invest significantly in key processes, allocating resources to ensure stability and consistency. From casting and welding to acid filling and charging, we introduced the latest digital monitor and alarm system to minimize defects and enhance the product consistency, mitigate the risks and fluctuations in quality that caused by personnel factors.

6. Daily Test-Analysis System.
By set up a unique live test-analysis system, to analysis the possible defective products on the scene, make sure the defective products can be analyzed promptly to find out the defecting reason then get timely improvement.

This system is conducted by the Q&C & technical staff to rotation test & analysis of the defected products in every production day, then issue an Anatomical Analysis of Defective Products Report to the production manager on duty, to identify the reasons of defected products belong to the human operating problems, tooling/equipment problems, material problems, process problems or design problems, etc., then decide the direction of improvement clearly to make sure the product quality.
 

7. Strengthen the packing process control
As the final stage before delivery, when the battery into the packing process, we further strengthen the inspection the battery sealing condition (acid leakage) and the conductive test, to make sure each battery in good power performance. Also to ensure the package perfect qualified, each packaging line has an inspector for the appearance inspection, to make sure all the battery in good packing condition for the safe transportation.

8. Feedback and Back Tracking System
We highly value each of customers’ feedback and take it as an important part of our quality control process, and for that we specially build a Customer Feedback and Back Tracking System, to make sure every piece of our battery product is back traceable and each of our customers will not get any benefit loose if because of the manufacturing reason. By this system, we drive ourselves and customers into a virtuous cycle of Feedback-Tracing-Improvement, fulfill our core value of delivery customer satisfaction.

The quality control plays a crucial role in ensuring us to deliver high-quality products and services, meeting the customers’ expectations and regulatory requirements. Western Electrical will improve and implement effective QC systems consistently to contribute our long-term success by understanding its importance, benefits and key strategies.